Water Bottling Machine of Pet Bottle for Small Plant

Product Details
Customization: Available
Type: Volumetric Filling Machine
Automatic Grade: Automatic
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Number of Employees
44
Year of Establishment
2014-08-29
  • Water Bottling Machine of Pet Bottle for Small Plant
  • Water Bottling Machine of Pet Bottle for Small Plant
  • Water Bottling Machine of Pet Bottle for Small Plant
  • Water Bottling Machine of Pet Bottle for Small Plant
  • Water Bottling Machine of Pet Bottle for Small Plant
  • Water Bottling Machine of Pet Bottle for Small Plant
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  • Overview
  • Installation Instructions
  • After Sales Service
  • Company Profile
  • Our Advantages
Overview

Basic Info.

Model NO.
XGF series
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Plunger
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic
Voltage
380V/3phase/50Hz
Driven Type
Electric
Filling Valve Materiali
SUS316
Main Structure Material
SUS304
Capacity
2000-36000bph
Main Motor
Sew
Transport Package
Wooden Packing
Specification
CE, ISO, UL
Trademark
LiDLi
Origin
Jiangsu
HS Code
8422301090
Production Capacity
60PCS/Year

Packaging & Delivery

Package Size
600.00cm * 300.00cm * 550.00cm
Package Gross Weight
5000.000kg

Product Description

Water bottling machine of PET bottle for small plant 
 
Water Bottling Machine of Pet Bottle for Small Plant
Introduction:
The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.
 
1. Technical structure feature:
a. Rinsing part:
Water Bottling Machine of Pet Bottle for Small Plant
 
The bottles in the air conveyor are transferred to the bottle rinser of the three-in-one monoblock machine through the bottle dial star wheel. The rotary disk of the bottle rinser is equipped with a lock bottle mouth type stainless steel bottle gripper, and the bottle gripper clamps the bottle mouth and turns it 180° along a guide rail to make the bottle mouth face down. In a specific area of the rinsing machine, special nozzles spray rinsing water to rinse the inner wall of the bottle, and at the same time also rinse the outer wall of the bottle. After the bottle is rinsed and drained, it is held by the bottle gripper and turned over 180° again along the guide rail to make the bottle mouth upward. The washed bottles are exported from the bottle rinsing machine through the dial bottle star wheel and sent to the filling machine.
 
b. Filling part:
Water Bottling Machine of Pet Bottle for Small Plant
Bottles entering the filling machine are held by the bottleneck support plate to realize rise and down under the action of the cam through the lifting mechanism. The filling machine adopts the gravity filling method, the bottle mouth rises and the filling valve is opened to start filling, and the filling ends when the material rises to the position where the return air hole is blocked. After the filling is completed, the bottle mouth drops away from the filling valve, and the bottle enters the capping machine through the transition dial wheel.
 
c. Capping part:
Water Bottling Machine of Pet Bottle for Small Plant
The anti-rotation knife on the capping machine clamps the bottleneck keeps the bottle upright and prevents rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it realizes the actions of cap grasping, cap covering, capping, and cap off, and completes the entire capping process. The finished bottle is transferred from the capping machine to the bottle conveyor chain through the bottle out dial wheel.
 
2. Main features:
1) Bottle feeding mechanism
      a) The bottle feeding method in which the air conveyor is directly connected with the bottle feeding dial wheel.
      b) Equipped with a pneumatic block bottle device.
2) Bottle rinser
      a) The rotary disk is all welded with stainless steel ANSI304.
      b) The company's original flip-type bottle gripper is adopted, and the bottle gripper clamps the bottleneck, avoiding the possible pollution caused by the rubber clamp on the traditional bottle clamp to the threaded position of the bottle mouth. The bottle gripper is made of stainless steel ANSI304, hygienic and durable.
      c) Using high-efficiency spray nozzles, the rinsing water is sprayed at a set angle and can be rinsed to any part of the inner wall of the bottle, rinsing thoroughly and saving water for rinsing.
      d) Both the bottle gripper and the sliding sleeve of the flip mechanism adopt German igus corrosion-resistant and
maintenance-free bearings.
      e) The power of the bottle rinser is transmitted by the transmission system in the frame through gears.
3) Transition dial wheel
      a) Use a lock bottle mouth type stainless steel dial wheel.
4) Filling machine
      a) The rotary disk are all made of stainless steel ANSI304.
      b) The filling method is gravity filling.
      c) The filling valve is made of ANSI316L.
      d) High-precision, high-speed liquid level filling valve, liquid level accuracy ≤ ± 2mm.
      e) The integral liquid tank is adopted, and the liquid level of the liquid tank is controlled by a floating ball.
      f) The power of the filling machine is transmitted by the transmission system in the frame through gears.
5) Capping machine
      a) Magnetic constant torque capping head, the capping effect is stable and reliable, and the capping defective rate is ≤0.2%.
      b) The cap-dropping guide rail is equipped with a mechanism to prevent the reverse cap from passing and taking out the reverse cap. At the same time, it is equipped with a set of photoelectric switches. When there is no cap on the cap-dropping guide rail, the machine will automatically stop running, which can effectively avoid the appearance of capless bottles.
      c) There is a bottle-feeding detection switch for the capping machine, which is interlocked with the cap locking cylinder at the junction of the cap-dropping guide rail and the cap-off plate to control the discharge of bottle caps, so as to ensure that cap feeding stops when there is no bottle, reducing the loss of caps.
      d) High-efficiency centrifugal type cap unscrambler method, with little cap wear.
      e) The cap unscrambler is equipped with a lack of cap detection mechanism, which is used to control the start and stop of the bottle cap elevator.
6) Bottle out dial wheel
      a) Adopt the hold bottle bottom conveying method, the bottle bottom holding plate is a spiral descending curve, changing the shape of the bottle does not need to adjust the height of the machine and the bottle out conveyor chain.
7) Bottle out conveyor chain
      a) The transmission motor adopts frequency conversion speed regulation, which is synchronized with the three-in-one monoblock machine, which can effectively prevent the bottle reverse.
      b) A photoelectric switch is installed on the bottle out conveyor chain, which can control the three-in-one monoblock machine to slow down and stop when the bottle is blocked.
8) Rack
       a) The frame is welded by high-quality carbon steel, the surface is antirust treated and sprayed, and is covered with stainless steel plate (ANSI304).
      b) Exclusive use of stainless steel table top through-hole tensile structure, combined with an O-type sealing ring, so that the leakage of all bearing seats and support shafts on the table surface that are prone to leakage may be reduced to zero.
      c) The transmission system of the three-in-one monoblock machine is located under the rack table, driven by a main motor, and adopts gear transmission.
      d) The transmission gear adopts the cross arrangement type of steel gear and nylon gear.
      e) The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine.
 
Technical parameters:
Model XGF8-8-3
Number of Working Positions Rinser 8, Filler 8, Capper 3
Rated Capacity 2,000BPH (500ml)
Filling Method Gravity Filling
Applicable Bottle PET Bottle, Diameter 50-110mm, Height 150-310mm
Applicable Cap Normal Standard Cap
Air Supply Pressure 0.7 MPa
Air Consumption 0.8m3/min
Rinsing Water Pressure 0.2~0.25 MPa
Rinsing Water Consumption About 0.5T/H
Dimension 2000*1400*2100mm
Machine Weight 1500Kg

Main Specifications:
Components Standard Components
Touch screen SIEMENS (Germany) / MITSUBISHI (JAPAN)
PLC SIEMENS (Germany) / MITSUBISHI (JAPAN)
Inverter MITSUBISHI (JAPAN)/Danfoss(Denmark)
Contactor SCHNEIDER (France)
SCHNEIDER
Breaker SCHNEIDER (France)
SCHNEIDER
Air switch SCHNEIDER (France)
SCHNEIDER
Pneumatic components CAMOZZI (Italy)/SMC(Japan)/SMC
Photocell switch SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)
Proximity switch SICK/TURCK (Germany)/OMRON/KEYENCE(Japan)
 
 
Installation Instructions

We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.

 
After Sales Service

7*24 Online Service
if you have any problem with our product, you can inform us by Email, we will reply to you at once when we get it and offer you a good solution to solve the problem.


 
Company Profile

China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
 
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
 
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.


 
Our Advantages
 

1. We have a professional bottle shapes design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.

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