The anti-rotation knife on the capping machine clamps the bottleneck keeps the bottle upright and prevents rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it realizes the actions of cap grasping, cap covering, capping, and cap off, and completes the entire capping process. The finished bottle is transferred from the capping machine to the bottle conveyor chain through the bottle out dial wheel.
2. Main features:
1) Bottle feeding mechanism
a) The bottle feeding method in which the air conveyor is directly connected with the bottle feeding dial wheel.
b) Equipped with a pneumatic block bottle device.
2) Bottle rinser
a) The rotary disk is all welded with stainless steel ANSI304.
b) The company's original flip-type bottle gripper is adopted, and the bottle gripper clamps the bottleneck, avoiding the possible pollution caused by the rubber clamp on the traditional bottle clamp to the threaded position of the bottle mouth. The bottle gripper is made of stainless steel ANSI304, hygienic and durable.
c) Using high-efficiency spray nozzles, the rinsing water is sprayed at a set angle and can be rinsed to any part of the inner wall of the bottle, rinsing thoroughly and saving water for rinsing.
d) Both the bottle gripper and the sliding sleeve of the flip mechanism adopt German igus corrosion-resistant and
maintenance-free bearings.
e) The power of the bottle rinser is transmitted by the transmission system in the frame through gears.
3) Transition dial wheel
a) Use a lock bottle mouth type stainless steel dial wheel.
4) Filling machine
a) The rotary disk are all made of stainless steel ANSI304.
b) The filling method is gravity filling.
c) The filling valve is made of ANSI316L.
d) High-precision, high-speed liquid level filling valve, liquid level accuracy ≤ ± 2mm.
e) The integral liquid tank is adopted, and the liquid level of the liquid tank is controlled by a floating ball.
f) The power of the filling machine is transmitted by the transmission system in the frame through gears.
5) Capping machine
a) Magnetic constant torque capping head, the capping effect is stable and reliable, and the capping defective rate is ≤0.2%.
b) The cap-dropping guide rail is equipped with a mechanism to prevent the reverse cap from passing and taking out the reverse cap. At the same time, it is equipped with a set of photoelectric switches. When there is no cap on the cap-dropping guide rail, the machine will automatically stop running, which can effectively avoid the appearance of capless bottles.
c) There is a bottle-feeding detection switch for the capping machine, which is interlocked with the cap locking cylinder at the junction of the cap-dropping guide rail and the cap-off plate to control the discharge of bottle caps, so as to ensure that cap feeding stops when there is no bottle, reducing the loss of caps.
d) High-efficiency centrifugal type cap unscrambler method, with little cap wear.
e) The cap unscrambler is equipped with a lack of cap detection mechanism, which is used to control the start and stop of the bottle cap elevator.
6) Bottle out dial wheel
a) Adopt the hold bottle bottom conveying method, the bottle bottom holding plate is a spiral descending curve, changing the shape of the bottle does not need to adjust the height of the machine and the bottle out conveyor chain.
7) Bottle out conveyor chain
a) The transmission motor adopts frequency conversion speed regulation, which is synchronized with the three-in-one monoblock machine, which can effectively prevent the bottle reverse.
b) A photoelectric switch is installed on the bottle out conveyor chain, which can control the three-in-one monoblock machine to slow down and stop when the bottle is blocked.
8) Rack
a) The frame is welded by high-quality carbon steel, the surface is antirust treated and sprayed, and is covered with stainless steel plate (ANSI304).
b) Exclusive use of stainless steel table top through-hole tensile structure, combined with an O-type sealing ring, so that the leakage of all bearing seats and support shafts on the table surface that are prone to leakage may be reduced to zero.
c) The transmission system of the three-in-one monoblock machine is located under the rack table, driven by a main motor, and adopts gear transmission.
d) The transmission gear adopts the cross arrangement type of steel gear and nylon gear.
e) The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine.
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