Automatic Pet/PP/HDPE Round Bottle Square Bottle Glass Bottle Aluminum Can PVC Pet OPS Sleeve Shrink Labeling Machine with Heat Tunnel

Product Description

Automatic Pet/PP/HDPE Round Bottle Square Bottle Glass Bottle Aluminum Can PVC Pet OPS Sleeve Shrink Labeling Machine with Heat Tunnel

Description:
1. It is suitable for various bottle types of juice, tea drinks, dairy products, purified water, condiments, beer, sports drinks, and other food and beverage industries. It not only has a high accuracy of the position of the sleeve label but also can highlight the bottle after shrinking to improve the bottle shape.
2. High-stable mechanical structure: The whole machine adopts stainless steel protective frame cover and CNC-machined aluminum alloy parts, with high precision, stability, and no rust.
3. Flexible choice of multiple bottle types: round bottle, square bottle, oval bottle, etc., can also choose to cover the bottle mouth or bottle body.
4. Unique synchronous cutter seat, within the specification range, no need to change the cutter seat. If you need to change the specifications, it can be done quickly in 5 minutes.
5. Wide range of applications: suitable for food, beverages, cleaning supplies, medicines, wine bottles, and other plastic bottles, glass bottles, iron cans, and other containers.
6. Low maintenance cost of consumables: This machine adopts low-cost disposable blades, which are easy to replace and have a low-cost burden.
7. It adopts PLC programmable controller, high-performance servo motor, servo driver, frequency converter, and sensor, and also adopts the positioning module to make the sleeve marking accurate, fast, and stable.
8. Reliable after-sales service: all kinds of parts warehouses of this machine have spare parts, which can be provided at any time, and experienced engineers provide you with technical support.
9. The shape is exquisite and beautiful, the overall structure is strong, and it is lighter and more flexible when used.
10. The exclusive design of the reciprocating cutter adopts the rigid body combination of the mechanism, the action is smooth, and the tool life is doubled.
11. Simple central column positioning, easy to change specifications, easy for operators to use, simple and easy to understand and learn to operate, completely avoiding the troubles of users.
12. The structure and components of this machine are simple and generous, which can ensure a low failure rate and simple maintenance.
13. The whole series of safety main body safety protection frames are really thoughtful design.

Working principle:
When the sensor senses the bottle, the label feeding motor starts and starts to send the label; when the position reaching signal of the label feeding motor is received, that is, the label feeding is completed, the label feeding motor stops feeding the label; the label cutting motor starts to cut the label. When the label is sent, the bottle does not stop during the label cutting process. When the bottle pushing electric eye finds a bottle coming and thinks that it is necessary for continuous production, the bottle feeding screw starts to push the bottle (the function of the bottle feeding screw is to divide the bottles that come from unequal distances from a new equidistant to the same initial speed), The bottle enters the core unit of the sleeve labeling system. When the sleeve labeling electric eye senses that there is a bottle coming, it immediately transmits the information to the control center PLC, and issues 4 instructions in sequence and consecutively through the PLC:
Sending, positioning, cutting, and shooting, when the shooting is over, the labeling process of a bottle is completed, and then it enters the label sorting and shrinking unit.

Technical parameters:

Sleeve labeling machine
1	Model	LDL-150B
2	Input power	3KW
3	Input voltage	AC380V, 50/60HZ, 3 phases
4	Productivity	150BPM (label length≤100 mm)
5	FPY	≥99.9%
6	Whole line productive efficiency	≥95% (Calculation of 24 hours)
7	Size	L2100×W850×H2000 (mm)
8	Applicable bottle diameter	Φ28mm-Φ125mm, special size can be designed
9	Applicable label length	30mm-250mm
10	Applicable label thickness	0.027mm-0.13mm
11	Label material	PVC,PET,OPS
12	Label transparent space	≥5mm
13	Applicable inner diameter of paper tube	5"-10", can be adjusted freely
14	Weight	360Kg

Steam shrink tunnel
Input power for the blower	220V/AC 1.1KW
Steam generator input power	380V/50HZ/3P
Work pressure	≤0.1Mpa
Power	0.37KW
Steam consumption	10-20Kg/H (Kg/h)
Size	L1800×W400×H1000 (mm)
Weight	230Kg

Steam generator
Input voltage	380V/50HZ/3P
Power	18KW
Steam pressure	0.25-0.4Mpa
Steam consumption	24Kg/H
Size	L600×W550×H1200 (mm)
Weight	96Kg

Detail parts description
1. Cutter head unit                           2. Machine frame unit
3. Shrinking oven                            4. Driving unit
    5. Screw for bottle separation                   6. Bottle transfer unit
    7. Three-color caution light                     8. Center guide column
9. Electric eye unit                            10. Hairbrush unit
11. Clean-down unit                           12. Material rack unit
    13. Conveyor belt with mold                    14. Drive unit 
    15. Material feeding rack                       16. Human-machine interface


Equipment configuration list

Main electrical component list
Name		Model			Qty		Unit		Brand	Origin
PLC		FPX-C40T			1		set		Panasonic	Japan
Touch screen		TK6070IQ			1		set		Siemens	Germany
Servo motor for label transmit		MHMD042P1U(400W)			1		set		Schneider	France
Servo drive for label transmit		MBDDT2210003(400W)			1		set		Schneider	France
Cutter Servo Motor		MHMD042P1U(400W)			1		set		Schneider	France
Cutter Servo Drive		MBDDT2210003(400W)			1		set		Schneider	France
Bottle splitting low power AC motor		5IK90GN-YF-5GN7.5K			1		set		Toho	Joint venture
Bottle splitting inverter		AMK3000P42			1		set		Panasonic	Japan
Small power AC motor with bottle		5IK90GN-YFT-5GN15K			1		set		Toho	Joint venture
Inverter with bottle		AMK3000P42			1		set		Panasonic	Japan
Material rack low power AC motor		NMRV050F1			1		set		Super real	China
Rack inverter		AMK3000P42			1		set		Panasonic	Japan
Machine lift AC motor		51K90GU-CF-5GU30KB			1		set		Toho	Joint venture
Clean-down low-power AC motor		51K120A-CFT			1		set		Toho	Joint venture
Switch knob		ZB2BD2C			1		pc		Schneider	France
AC contactor		LC1E0910			1		set		Schneider	France
2P air switch		Smart C10			1		set		Schneider	France
24V relay		MY2N-J			8		sets		Schneider	France
Switching power supply		S8JC-ZO5024C			1		set		Schneider	France
Conveyor inverter		AMK3000P42			1		set		Panasonic	Japan
High-speed fiber optic sensor		FX-501			1		set		Panasonic	Japan
Photoelectric sensor		LX-421			1		set		Panasonic	Japan
Photoelectric sensor		LX-442			1		set		Panasonic	Japan
Photoelectric sensor		PM-L44			2		sets		Panasonic	Japan
Spare part list and toolbox list
Spare parts list
Name	Specification		Qty			Remark
Blade	/		1 suit			free
Hairbrush	/		1 suit			free
Toolbox list
No.	Name			Specification				Qty
1	Open-end wrench			14,12,8,10				1 pc
2	Monkeywrench			250*30				1 pc
3	Internal hexagonal wrench			Total 7pcs				1 suit
4	Open-end screwdriver			6*100mm,3*75mm				1 suit
5	Six-angles screwdriver			6*100mm,3*75mm				1 suit