Automated Beer Manufacturing System/Intelligent Beer Production Line Equipment

Product Description

Product Description

Automatic Pet Bottle Glass Bottle Draft Beer/Lager Beer/Pasteurized Beer/Craft Beer Washing Filling Capping Monoblock Machine for Beer Production Plant

BPXGY series rinsing/filling/capping three-in-one machine is a combination of advanced filling technology independently researched and developed by our company especially for filling water, juice, beer, carbonated beverages, dairy, etc. The machine adopts the bottleneck positioning and conveying method, and it can be applied to various sizes of bottles with only a few changing parts. The filling method is isobaric filling, and the specially designed filling valve can precisely control the filling level. Sanitary circulation pipelines provide a reliable guarantee of product quality.

★ Washing Part:
1). This machine is a rotary rinser, which is mainly used for rinsing new bottles of beverages, water, and other products. The bottle is then sent to the filling machine for product filling.
2). The PET bottle enters the equipment from the bottle-separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned to the bottle mouth downward. After being rinsed with sterile water, it is drained, and the bottle mouth is automatically turned over until the bottle mouth faces upward. installed. The main structure of the equipment is in contact with the flushing medium and the external protective cover is made of high-quality stainless steel; open gear transmission.
3). The new stainless steel clamp has a simple structure and is easy to adjust; the contact area with the bottle mouth is small, which effectively avoids secondary pollution to the bottle mouth.
4). The water inlet pipe of the rinser is equipped with a pressure control component to avoid damage to the distribution plate of the rinser due to pressure fluctuations.
5). The rinser is equipped with a drip tray to recover rinse water.
6). When rinsing the bottle, the flushing volume of each bottle is 105ml/s (at 0.25MPa).
7). The unique design of the rinse clamp is made of castings to eliminate the risk of deformation.
8). The rinse guide rail is equipped with lubricating water spray, which greatly prolongs the service life of the guide rail.
9). The bottle-rinsing guide rail is made of oil nylon, which ensures sufficient strength and precision.

★ Filling Part:
1)The filling part realizes filling the beer into the washed bottles sent by the rinser.
2)The filling machine is designed and manufactured by our country introducing German technology, using two CO2 replacements combined with the principle of isobaric filling.
3)The filling valve adopts a multi-channel mechanical valve, which is fast and sensitive in filling and has high filling level precision.
4)The double guide rod bottle lifting structure is adopted to stabilize the bottle lifting and centering.
5)The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts the bottleneck structure for transportation.
6)The whole machine is automatically controlled by PLC, and faults are displayed online, such as blocked bottles, missing caps, etc.
7)The material in the filling tank is automatically controlled, and the liquid level is detected by a liquid level sensor to ensure a stable liquid level and reliable filling.

★ Capping Part:
1)The capping part twists the cap sorted by the cap organizer onto the filled bottle, and sends it to the subsequent process by the conveyor chain.
2)The capping machine drives the turntable to rotate through the reducer. The cap leaves the hopper from the cap outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by the wind. Only the front cover can smoothly enter the chute, and the amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover feeder to ensure the best effect of the lower cover. When the front cover enters the slideway, it can smoothly enter the cover feeding tray. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover entering the cover feeding tray is correct. A pair of Photoelectric switches, when it detects that there is no cover, will stop the host immediately. In order to effectively remove the bad cover without the anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the outlet of the hopper to meet this function.
3). The capper is magnetic capping, with an overload protection function, and the capping torque is stable and reliable. There is no gnawing cover, high cover, crooked cover, or curling of the cover.

★ Machine support:
1) The frame is welded with high-quality carbon steel, the surface is treated with rust prevention and spraying, and the surface is covered with stainless steel plate (SUS304).
2) The transmission system of the three-in-one machine is located under the table of the frame, driven by the main motor, and adopts a gear transmission method.
3) The transmission gear adopts a cross arrangement of steel gears and nylon gears.
4) The transmission technology of the three-in-one machine adopts synchronous transmission technology, stable transmission, and low energy consumption.
5) The output shaft of the main motor is equipped with an overload protection mechanism to effectively ensure the safety of the machine.
6) The machine is equipped with an automatic lubrication system, which can automatically add lubricating oil to equipment transmission gears and other parts, effectively improving the life of the equipment.


★ Control system and operator panel:
1) The electric control cabinet is made of carbon steel sprayed plastic material, and PLC automatically completes the whole process control of the three-in-one bottle filling machine from a bottle in to a bottle out.
2) This machine adopts frequency conversion speed regulation, which can conveniently adjust the production capacity appropriately.
3) The main electrical components, electronic control valves, frequency converters, etc. are all imported parts to ensure the excellent performance of the whole machine.
4) The control system has functions such as automatic liquid level control, automatic detection of missing caps, automatic stop of jammed bottles, and output counting.

Main specifications:

Name	Brand
PLC	SIEMENS
Touch Screen	SIEMENS
Inverter	Danfoss
Air circuit breaker, circuit breaker, contactor	SCHNEIDER
Photocell switch	SICK/ OMRON
Proximity switch	SICK/TURCK
Intermediate relay:	SCHNEIDER
Temperature control, pressure instrument:	Omron/Conductive
Main bearing	NTN, Harbin, Luoyang
lubricating bearings	IGUS(Germany)
Seals	SEALTECH
Pneumatic components	CAMOZZI (Italy)/SMC(Japan)

Detailed Photos

Product Parameters

No	Model	Machine name	Production capacity	Power (kW)	Low-pressure air consumption 0.8MPa (Nm3/min)	Application bottle type and range
1	BPXGY14-12-5	beer filling machine	1000BPH (500ml)	3.25	0.8	350ml-1500ml (Glass bottle)
2	BPXGY18-18-6	beer filling machine	3000BPH (500ml)	5.27	0.8
3	BPXGY24-24-6	beer filling machine	6000BPH (500ml)	5.27	0.8
4	BPXGY32-32-8	beer filling machine	8000BPH (500ml)	5.87	1.2
5	BPXGY40-40-10	beer filling machine	10000BPH (500ml)	5.87	1.2
6	BPXGY50-50-12	beer filling machine	12000BPH (500ml)	6.87	1.3
7	BPXGY60-60-15	beer filling machine	15000BPH (500ml)	7.67	1.3
8	BPXGY72-72-18	beer filling machine	20000BPH (500ml)	9.57	1.3

Packaging & Shipping

Installation Instructions

We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.

After Sales Service

7*24 Online Service
if you have any problem with our product, you can inform us by Email, we will reply to you at once when we get it and offer you a good solution to solve the problem.

Company Profile

China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
 
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
 
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.

Our Advantages

1. We have a professional bottle shapes design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.