Pasteurizer/Uht Sterilizer/Htst Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization

Product Description

Pasteurizer/UHT Sterilizer/HTST Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization
Introduction Of Sterilizer:
Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.

Core Outstanding Advantages:
1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.
2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.
3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.
4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.
5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.
6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.

Other Features:

1. Hygienic structure - all parts in contact with the fluid are made of high-quality stainless steel; the sterilization tube is made of 316L material to better ensure that the material is not affected.
2. Simple operation - the system is centrally controlled by Siemens PLC in Germany, all process detection can be displayed on the touch screen, manually only need to set parameters on the touch screen, and check the stability of the system operation through the data on the touch screen;
3. CIP cleaning and superheated water SIP sterilization can be carried out - the equipment is composed of heat-resistant parts, which can be cleaned and disinfected with superheated water and designated chemical solutions;
4. The constant flow and temperature of the system - the size of the system output in the production state will not change due to the amount of subsequent equipment, ensuring the constant flow and temperature in the system. Guaranteed bactericidal effect.

Main Parameters/Specifications:

Item Name	Technical Parameters	Item Name	Technical Parameters
Equipment Model	WZD-GS-UHT-1(05)	Power Consumption	4KW
Clean State	Own with CIP device	RO Water Consumption	1T/H
Steam Consumption	150KG/H	Steam Pipe Diameter	DN20
Compressed Air Consumption	0.3M3/MIN	Compressed Air Pressure	Above 0.6MPA
Equipment Weight	2.2T	Equipment Dimensions	4400(L)×1500(W)×1600(H)MM

Working Conditions & Design Requirements:

UHT Sterilizer Working Conditions & Basic Data	Processing Capacity	0.5T/H / 1T/H, 500LPH / 1000LPH
	Feeding Temperature	25ºC~30ºC
	Sterilization conditions	80-130ºC, 8S
	Outlet temperature	25ºC
	Steam Pressure	Above 0.6Mpa
	Voltage Wire + Neutral Wire	380V, 50Hz, AC 380V + Ground
	RO Inlet Pressure	0.2~0.4Mpa
	RO Water Pipe Diameter	32
	Cooling Water Temperature	Cold Water & Tower Water
	Cooling Water Pressure	0.2~0.4Mpa
	Maximum Cooling Water Consumption	4T/H
	Cooling Water Pipe Diameter	38
	Compressed Air Pressure	0.6~1.0Mpa
	Compressed Air Consumption	0.3NM3/Min
	Installed Capacity	4kW

Equipment Configuration List:

No.	Item Name	Model & Specs Details	Qty	Manufacturer	Remark
1	Tubular Heat Exchanger Host	WZD-GS-UHT-1(05)	1	WZD	Shanghai
2	Brazed Plate Changer	Superheated Water Temperature 130ºC	1	Fenghuang	Zhejiang
3	Balance Tank	100L	1	WZD	Shanghai
4	Hot Water Tank	80L	1	WZD	Shanghai
5	Centrifugal Beverage Pumps	2T, 50M	1	Sifang/Yunana	Liyang
6	Hot Water Pump	2T,70M	1	Nanfang
7	Steam Flow Control Valve	20	1	Sparsac	UK
8	Steam Pressure Reducing Valve	20	1	JK	South Korea
9	Steam Plunger Valve	20	1	JK	South Korea
10	Steam Filter	20	1	JK	South Korea
11	Manual Flow Control Valve	¢32	1	Dongzheng
12	Medium Ball Valve	¢51	Several	Rebecca	Zhejiang
13	Butterfly Valve	¢51	Several	Rebecca	Zhejiang
14	Pneumatic Butterfly Valve	¢51	Several	Rebecca	Zhejiang
15	Pneumatic Butterfly Valve	¢51, 316L For CIP Cleaning	Several	Rebecca	Zhejiang
16	Acid & Alkali Diaphragm Pump	P0.2	1	WZD	Shanghai
17	2/4-Way Pneumatic Valve	¢32	2	Sifang/Yunana	Liyang
18	2/3-Way Pneumatic Valve	¢32	1	Sifang/Yunana	Liyang
19	Electrical Control Box	304	1	WZD
20	HMI		1	SIEMENS	Germany
21	Programmable Logic Controller PLC		1	SIEMENS	Germany
22	Electrical Components		1	Schneider	France
23	Automatic Temperature Recorder	Paperless Records	1	Japan / Kumo	Germany
24	The Electromagnetic Valve		1	AIRTAC
25	Hydrostatic Level Gauge		1	Lisen	Shanghai
26	Temperature Sensor	Pt100	6	JUMO	Germany
27	Concentrated Acid, Concentrated Alkali Tank (PE)	50L	2	WZD	Shanghai
28	Frames, Pipes	304	1	WZD	Shanghai
29	Electromagnetic Flowmeter	Union/Clamp Connection	1	Lisen	Shanghai
30	Hydrophobic Valve		1	JL	South Korea
31	Constant Pressure Valve	¢32	2	Dongzheng