High Quality Cool CO2 Gas Sugar Processing Mixer

• Customization: Available
• After-sales Service: Provided
• Warranty: Two Years
• Model NO.: DBCH series
• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Filling Machine
• Processing Material: Stainless Steel
• Process: Mild Processing
• Machinery Test Report: Provided
• Core Components: PLC, Motor, Pump
• Function: Blending
• Usage: Mix Carbonated Drinks
• Working Pressure of Storage Tank: 0.02-0.5MPa
• CO2 Consumption: 1.5-2.5
• Transport Package: Wooden Case
• Specification: CE, ISO, UL
• Trademark: LiDLi
• Origin: Jiangsu
• HS Code: 8543709990
• Production Capacity: 100units Per Year
• Package Size: 600.00cm * 300.00cm * 550.00cm
• Package Gross Weight: 5000.000kg

Product Description

Carbonation Mixer
The carbonating mixer is the equipment to mix sugar syrup, water, and carbon dioxide. The product water is degassed and mixed with the syrup in a fixed proportion, cooled to the process temperature through a plate heat exchanger, and then fully mixed with carbon dioxide to complete carbonation.

Equipment characteristics
1) The water tank, syrup tank, and mixing tank of the mixing system are sealed structures. During the working process, the upper parts of the three tanks are filled with CO2 gas or other clean gases, so as to ensure that the mixing liquid is not polluted by air.
2) High mixing accuracy and adjustable mixing ratio;
3) CIP cleaning can be carried out, and hot water or other chemical cleaning liquid can be used for cleaning and disinfection;
4) The whole set of equipment is mounted on a stainless steel frame with adjustable legs.
5) It can be used to deal with many kinds of products, such as carbonated beverages, fruit juice beverages so on.

Equipment configuration
It mainly consists of the degassing unit, mixing unit, cooling unit, pre-carbonization unit, carbonization unit, electrical control unit, and rack.
1) Degassing Unit
The system uses a vacuum pump to vacuum the degassing tank so as to maintain a certain negative pressure in the degassing tank. The treated water enters the degassing tank through the nozzle at the top of the degassing tank in the form of fog. Under the condition of negative pressure, the gas in the fog water is easier to be discharged, which facilitates the dissolution of carbon dioxide in the later stage and the quantity control. 
2) Mixed element
The degassed treated water and the cooled syrup enter the T-type mixing tube in a certain mixing proportion through the flow regulating device and then enter the mixing tank. Water tank, syrup tank, and mixing tank work under the same and constant gas pressure, so as to improve the mixing accuracy and flow stability, ensure the isolation of material and atmosphere, and ensure that the mixing liquid is not polluted by air. The water tank and syrup tank in the mixing system can accurately control the liquid level through the inner buoy device, while the liquid level in the mixing tank can be accurately controlled by the adjusting valve.
3) Cooling unit
The mixed liquid is cooled to the optimum carbonization temperature through the heat exchanger to ensure the stable operation of the carbonization system behind it.
4) Pre-carbonization Unit
The CO2 gas is injected into the ejector in a certain amount through the metering device, and the ejector is mixed with the cooled liquid to achieve a certain amount of CO2 gas addition
5) Carbonization unit
The beverage after pre-carbonization is injected into the carbonization tank through the nozzle at the top of the carbonization tank in a foggy form. The foggy liquid is fully fused with the added CO2 gas to achieve the desired beverage gas content. The CO2 pressure control system is used to control the CO2 dosage to ensure the stability of the backpressure in the carburizing tank.
6) Electrical Control Unit
It is equipped with a programmable controller, man-machine interface, detection device, pneumatic control device, and other electrical components and instruments, and automatic control is realized by programmable controller.

Technical parameters:

No	Model	Machine name	Production capacity	Power (kW)	Application
1	DBCH3	Carbon Mixer	3T/H	5.9	If the gas content is ≥2.5 times, and the carbon dioxide content is ≥5 g/L, it needs to be equipped with a water chiller system with water at -5 °C.
2	DBCH5	Carbon Mixer	5T/H	5.9
3	DBCH7	Carbon Mixer	7T/H	7.2
4	DBCH10	Carbon Mixer	10T/H	10.2
5	DBCH15	Carbon Mixer	15T/H	18
6	DBCH3	Carbon Mixer	3T/H	3	If the gas content is less than 2.5 times, and the carbon dioxide content is less than 5 g/L, it needs to be equipped with a cold water tank.
7	DBCH5	Carbon Mixer	5T/H	3.5
8	DBCH7	Carbon Mixer	7T/H	5
9	DBCH10	Carbon Mixer	10T/H	7

Packaging & Shipping

Installation Instructions

We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.

After Sales Service

7*24 Online Service
if you have any problem with our product, you can inform us by Email, we will reply to you at once when we get it and offer you a good solution to solve the problem.

Company Profile

China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
 
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
 
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.

Our Advantages

1. We have a professional bottle shape design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.