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Fully-New 5 Gallon Barrel 18.9L-20L Pure Drink Water Washing Filling Capping Jar Filling Machine
General Description
QGF series rinser/filler/capper monobloc is advanced equipment developed on the base of international advanced technology and according to the trends of high speed and automation development for beverages in China.
Main Features:
1) This equipment has a new structure, advanced technology, reliable function, scientific-technical flow, good sanitation, high automation, and simple operation. It is the ideal filling equipment for a 5-gallon bottle.
2) Adopt a multi-bottle up-and-down mechanism to make 2 bottles up and down at the same time to improve production efficiency.
3) Material choice is reasonable. most parts adopt imported high-quality stainless steel, other parts adopt non-toxic and durable material.
4) Most mechanisms can be installed and repaired with general tools, convenient for the maintenance man to replace and repair.
5) It has perfect safety protection precautions. while pressing down the emergency stop switch, the machine can't be started, and maintenance and raw material dosing can be done at this moment.
6) Bottle up and down equip position inspection to protect the machine effectively.
7) Cap sorter equips cap shortage detection to control the start and stop of the cap unscrambler.
8) Bottle up and down mechanism connected with the rinser conveyor is done at the level position to avoid the influence of the declined bottle.
9) The adjustment of the main drive gear and chain can be done by disassembly the cover when the machine stops. install the cover when the adjustment is finished.
10) Pneumatic line system equips pressure deducing valve to adapt to all feed air pressure.
11) Bottle conveyor adopts stainless steel flat-top chain to avoid bottle overturn.
12) It adopts stainless steel electric control cabinet. the whole working process as bottle up, bottle rinsing, bottle down, and filling are controlled by PLC.
13) Main electric components (frequency converter, PLC, photoelectric switches, relay) adopt MITSUBISHI, OMRON, etc.
14) Pneumatic line system adopts the product of AirTAC, etc.
Main Compositions
The rinsing/filling/capping monoblock is composed of an automatic bottle loader, rinser, pipe system, conveying mechanism, filler, and detection device.
Automatic Bottle Loader
General Description
1) The machine base is composed of a stainless steel plate and stainless steel square pipe. It has the advantages of high intensity, good rigidity, lightweight, beautiful appearance, good observation, and easy cleaning.
2) The bottle loading mechanism adopts a 90°cylinder overturning mechanism, stable and reliable.
3) Bottle feeding and pushing mechanism is composed of a bottle-pushing rack and bottle-pushing cylinder. Its function is to push bottles on the bottle-in conveyor to the bottle-loading hopper.
Working Principle
Empty bottles are sent to the bottle-loading conveyor from the bottle-in conveyor. After the bottle touches the travel switch on the bottle loading conveyor, PLC does the counting operation. When calculating 4 bottles are ready, the bottle feeding and pushing mechanism cylinder acts to push a bottle pushing rod to push the empty bottles on the bottle loading conveyor to the bottle loading hopper. The bottle is upright in the hopper and the bottle loading detection sensor detects that the bottle in the hopper has been ready and sends a signal immediately to make the up bottle overturning cylinder act to push the bottle loading hopper turn 90°and turns the bottle to a level position. At this moment, the bottle mouth faces in the positive direction of the bottle-fixing cup of the rinser's conveyor. The bottle pushing & loading sensor detects the bottle has been ready and the bottle pushing & holding cylinder acts to push the bottle into the fixing cup of the rinser's conveyor and realizes the level of loading bottles. The rinser's conveyor is driven by a rinser driving mechanism and empty bottles go forward to the machine body.
Rinser
General Description
1) The rinser base is welded with a bent stainless steel plate and stainless steel square pipe. It has the advantages of a beautiful appearance, high intensity, good rigidity, lightweight, and easy cleaning.
2) The rinser conveyor is composed of an active and passive sprocket, chain, bottle-holding plate, and bottle-fixing cup. The chain and sprocket are well-designed to make them more scientific and perfect.
3) The rinser driving mechanism is pushed by a cylinder to make the bottle in each working position stay for a certain time. The chain is calculated strictly according to automatic bottle loading and dropping positions to ensure the exact position of the whole automatic running.
Working Principle
When the bottle enters the fixing of a cup of the rinser conveyor through an automatic bottle loading device, the sensor judges there is a bottle on the chain and starts the main driving cylinder to act. At the same time, PLC gets a signal to make a recycled water pump, alkali water pump, disinfectant pump, and product water pump start to work. The bottle enters each producer gradually for rinsing. The rinser is controlled by PLC. Each rinsing cycle of the rinsing chain will go by the same distance to make the bottle mouth face against the rinsing head in each rinsing position to realize synchronous running of the bottle-fixing cup and its mesh with the spray nozzle. While the bottle finishes the whole rinsing cycle, the rinser conveyor coveys the clean bottle to the bottle-out position and the bottle is in a level laying state.
Filler/Capper
General Description
1) Filler base is welded with a bent stainless steel plate and stainless steel square pipe. It has the advantages of a beautiful appearance, high intensity, good rigidity, lightweight, and easy cleaning.
2) The filling valve adopts the newest filling head. While filling, the cylinder makes a down movement, and the filling sports valve's body touches the bottle mouth to compress the spring and open the filling valve.
3) Cap container is used for storing and sending caps. When the cap sorter needs caps supplement, the cap elevator conveys caps to the cap container which slides caps stably and quickly into the cap sorter.
4) Cap sorter is mainly composed of a motor-rotating tray, cap chute, and shell. Its function is to bring caps in the box into the cap chute by motor round tray rotating and make caps in the chute downward and rank in order by special mechanism.
5) Capper base is welded with stainless steel plate and stainless steel square pipe. It has the advantages of a beautiful appearance, high intensity, good rigidity, lightweight, and easy cleaning.
6) Capping mechanism is to do capping for the filled bottle with a cap to achieve a sealing effect. It adopts pre-cap type capping.
7) Bottle down mechanism is composed of a bottle-holding hopper, bottle down the rack, and bottle down the cylinder. It adopts a 90°cylinder overturning structure, stable and reliable.
8) Bottle-out pushing mechanism is composed of a bottle-pushing plate, bottle-pushing rack, and bottle-pushing cylinder. It is mainly for pushing the clean bottle onto a conveyor.
Working Principle
The rinsed bottle overturns by the bottle-down mechanism and is pushed to the filler conveyor and filler by the bottle-out pushing mechanism when PLC gets a signal and sends an indication to start filling valves to do filling for the bottle. While the 4 bottles are full, the bottle blocking and holding cylinder returns, and the bottle goes forward, then the cap hanging device hangs the cap for the filled bottle. Capping is done when the bottle arrives at the capping device. The finished bottle is sent to the next procedure by a bottle-out conveyor.
| No. | Name | Brand |
| 1 | Proximity switch | AUTONICS |
| 2 | Safety device | Schneider |
| 3 | Intermediate relay | Schneider |
| 4 | Breaker | Schneider |
| 5 | PLC | Mitsubishi |
| 6 | Touch screen | Mitsubishi |
| 7 | Power supply | MEANWELL |
| 8 | Bottle blocking cylinder | AirTAC |
| 9 | Pneumatic solenoid valve | AirTAC |
| 10 | Water separator | AirTAC |
| Model | QGF-200 | QGF-300 | QGF-450 | QGF-600 | QGF-900 |
| Washing station | 1 row | 2rows | 3rows | 4rows | 6rows |
| Filling nozzles | 1 | 2 | 3 | 4 | 6 |
| Bottle type | 5 gallon Diameter: 270mm; Height: 490mm |
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| Production capacity | 100-200BPH | 250-300BPH | 400-450BPH | 550-600BPH | 850-900BPH |
| Gas consumption | 0.37m3/min | 0.6 m3/min | 0.6 m3/min | 1.2 m3/min | 2.2 m3/min |
| Pressure | 0.4-0.6Mpa | 0.6Mpa | |||
| Power | 1.75kw | 3.22kw | 4.8kw | 1.2kw | 2.2kw |
| Voltage | 380V 3phase 50HZ / CUSTOMIZE | ||||
| Machine size (mm) |
3190*650*1550 | 3100*900*1650 | 3550*1100*1800 | 3800*1100*1800 | 3800*2200*1800 |
| Weight | 800kg | 1350kg | 1860kg | 2300kg | 3300kg |
We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
7*24 Online Service
if you have any problem with our product, you can inform us by Email, we will reply to you at once when we get it and offer you a good solution to solve the problem.
China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.
1. We have a professional bottle shapes design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.
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