Integrated Stainless Steel CIP Cleaning Equipment CIP Washing System

Product Description

CIP System

Usage and scope
This semi-auto CIP cleaning system is used for dairy items in-place cleaning of pipes and vessels, can also apply to the brewery, beverage plants, and general food production materials of pipes and equipment cleaning. It is designed with 3 tanks, an acid liquid tank, an alkaline liquid tank, water tank separately connected on the machine frame, the tanks are with a single layer, the water tank is with heating function, the tank covers are flat. It is made of high-quality SUS304 material, has a long lifespan. It is easy to use and operate.  
It is controlled by semi-auto, which needs manual put the liquid or water into the tank or get through the pipe for a liquid inlet. Manual open the valves for acid liquid or alkali liquid or water washing in order. A supply pump is used in CIP to convey cleaning liquid into material pipe and equipment, circulate to equipment circularly. The cleaning time is free and workers can control the time as a real need. The machine can be also set with a return pump to return the cleaning liquid for recycling use, which needs to increase extra cost, it finally depends on the customer's choice.
Therefore, the equipment utilization can be improved without the disintegration of the equipment and the pipeline, and reduce the labor intensity of workers. Therefore, this product is advanced in cleaning process equipment.
Using this equipment needs closer cooperation with the workshop, piping arrangement, cleaning head, and so on.

Main component:
Acid liquid tank, alkaline liquid tank, water tank, one supply pump, machine frame, stainless steel pipes and valves in system body, support parts, etc.

Function
The cleaning can be carried out with automated or manual systems and is a reliable and repeatable process that meets stringent hygiene regulations.
CIP (cleaning-in-place) main purpose is to remove solids and bacteria from tanks, vessels, and pipework in the food, dairy, beverage, nutraceutical, pharmaceutical, and biotechnology processing industries.

Main Technical Parameters

No	Name of machine	Qty	Description	Note
Independent forward lines Module
L1	for Tank gallery and processing equipment	3 sets	-Tubular heat exchanger x1set SUS316L, 5m2, 25m3/h   - Pipe filter x1set, SUS316L	-Chemical dosing unit -Tubular heat exchanger -Steam regulation and reducing station. -Conductivity sensors and flow detection -Steam line insulation and cladding -Control Cabinet and PLC system.
CIP tank
1	Rinse water tank	1 pc	1000L, SUS304, Single wall vertical	Complete with level transmitters, temperature sensors, and sampling valves Complete with level transmitters, temperature sensors, and sampling valves Complete with level transmitters, temperature sensors, and sampling valves
2	Hot Water Tank	1 pc	2500L, insulated vertical, inner SUS316L, outer SUS304
3	Lye Tank	1 pc	2500L, insulated vertical, inner SUS316L, outer SUS304
4	Acid Tank	1 pc	2500L, insulated vertical, inner SUS316L, outer SUS304
5	Concentrated alkali tank	2 pcs	Plastic,60L	For Concentrated lye and acid
Pump and valve
1	Diaphragm pump	3 sets	USA-Wilton	For acid/alkali
2	Forward/Booster pumps	3 sets	30m3/h, 36m, 7.5kw,SUS316L 415V/50hz/3ph,	SMS union connection, EPDM rubber, centrifugal
3	Return pump	Optional	By clients side	self-priming type
4	Acid/Alkali Valve	6 pcs	pneumatic,	For diaphragm pump
5	Feeding out valve	8 pcs	ABO, SUS316L, pneumatic	2 position 2-way valve
6	Back in valve	8 pcs	ABO, SUS316L, pneumatic	2 position 2-way valve
7	Return valve	1 pc	ABO, SUS316L, pneumatic	2 position 3-way valve
8	Make-up valve	4 pcs	ABO, SUS316L, pneumatic	2 position 2-way valve
9	Drain valve	2 pcs	ABO, SUS316L, pneumatic	Seat valve
Control panel
1	Frequency inverter	3 pcs	Danfoss	for the boost pump
2	Conductivity mete	3 pcs	E+H	For acid and alkali check
3	Electromagnetic flowmeter	3 pcs	E+H	For flow check on each line
4	Non-flow switch	3 pcs	IFM
5	Liquid Level gauge	4 pcs	China brand	2ball 3 way
6	Temperature sensor	3 pcs	0-150ºC ,0.5% accuracy	Germany
7	PLC program	1 set	With HMI touch screen, With paperless recorder	Siemens, As per CIP program parameter, 8program
8	Electrical components	Some	Siemens&Schneider, IP55
9	Electricity cabinet	1 set	SUS304	With air conditioner
10	Electrical Assembly Material	1 set	Including wire, gas pipe, bridge, etc.,
Other
1	Pipe fittings	Whole set	SUS316L, DN50, yuan'an brand-China top,	as per drawing
2	Steampipe		SUS304, pipe fittings
3	Steam Valves	As per list	Stop valve x1set (Germany) Pressure reducing valve x1set (SpiraxSarco/Japan) Regulating valve x2set (SpiraxSarco/Germany) Steam trap x2set (SpiraxSarco) pressure gauge x3,0-16bar Steam strainer x1set Safety valve
4	Flow switch plate	2 pcs	10 hole
5	Flow switch plate	2 pcs	4 hole