Continuous Type Tunnel Pasteurizer for Beer, Carbonated alcoholic Beverages, Milk, and Juice in Pet Bottle/Glass Bottle/Aluminum Can
Description:
The tunnel pasteurizer is sterilization equipment especially for filling or packaging dairy products, juices, beverages, beer, food, etc.
It is an ideal equipment for products to extend shelf life through sterilization, holding, and cooling. It's the necessary secondary sterilization equipment for the automation production line.
According to the user's different process requirements for heating, sterilization, holding, and cooling of different products, different process designs can be carried out to meet the process requirements, and corresponding high-precision automatic control systems can be configured.
Compared with the traditional water bath sterilization heat distribution, it is more uniform, more permeable, and more rapid, which greatly improves production efficiency.
Advantages of continuous-type tunnel pasteurizer:
1. The tunnel pasteurizer is made of SUS304 stainless steel, the overall structure is compact, and the appearance is hygienic and beautiful.
2. The conveying system adopts a polymer chain network, which has the characteristics of good strength, high-temperature resistance, and good water permeability. The main drive adopts a cycloidal pinwheel reducer, which drives the equipment to run through the sprocket drive, which can make the equipment operate more stable and safer.
3. The spray device is the latest open-hole type structure developed by our company, which has the characteristics of large flow, large spray area, simple structure, and not easy to block.
4. Comprehensive utilization of various energy heat recovery technologies, energy-saving, and environmental protection.
5. Temperature sensor PT100, high measurement accuracy, up to ±0.5ºC.
6. Multi-process combination, reasonable process, can handle a variety of product sterilization, Siemens PLC control, electrical appliances all use imported brands.
7. The outlet is equipped with pure water (first-stage reverse osmosis water or precision filtered water) spray device, which can better ensure the cleanliness of the bottle body.
8. There is a movable window on the top of the main body, and a manhole on the side for easy opening, cleaning, and maintenance.
9. Equipped with automatic feeding and outlet mechanism, the link with the conveyor chain is smooth, no bottles are left in and out, and no need for manual intervention.
Process feature of continuous-type tunnel pasteurizer:
The material in bottles (or cans) that need to be sterilized are fed by the feeding conveyor belt, and then enter the mesh belt through the plastic transition plate, and are automatically arranged neatly and enter the sterilization area.
It is pumped by the circulating pump to the nozzle arranged above the mesh belt and sprayed on the bottle (or can) after being uniformly atomized to heat and sterilize the product. Then the hot water flows into the lower hot water tank through the mesh belt, is reheated by the steam to the required sterilization temperature, and is pumped out by the pump for recycling.
The sterilized bottles (or cans) enter the warm water cooling area, which is the same as the sterilization area. The warm water is drawn from the warm water tank by the circulating pump and sent to the nozzles arranged above the mesh belt, and sprayed on the cans (or bottles) after atomization to pre-cooled the material, and the warm water flows into the warm water tank through the mesh belt for recycling.
After the product enters the cooling section, the cooling water is atomized by the nozzle to cool the material, the cooling water flows into the warm water tank, and some warm water overflows from the warm water tank to keep the temperature in the warm water tank constant.
Main composed part of continuous type tunnel pasteurizer:
(1) The tunnel pasteurizer includes:
Frame-304 stainless steel plate thickness 3mm
Active and passive shafts-forged
Body-100*100 304 stainless square steel
Feet and feet plate-304 stainless steel
The main body of the frame is welded by a 304 stainless steel square tube, and the surface of the stainless steel square tube is sandblasted and polished;
The end faces and welding grooves are processed by precision machine tools; the feet are supported by several adjustable feet and foot plates.
(2) Chain network
-The chain net adopts the imported brand Regina, a high polymer polyethylene nylon material chain net, which is quick to connect and easy to replace; it has excellent high-temperature resistance and no deformation; it has a good self-lubricating effect during operation, is not easy to wear, and has a long service life.
-Dynamic conveyor chain is used for the feeding and outlet mechanism, no bottles are left in and out, and no need for manual intervention.
(3) Nozzle
-The nozzle adopts the clamp type for easy disassembly, cleaning, and replacement, Made of 304 stainless steel precision-machined into a beautiful appearance,
-Reasonable aperture; installed on the distribution pipe, the spray angle is accurate and reasonable.
(4) Water tank
-This part is composed of a water storage tank, a perspective window on both sides of the water tank, the water inlet adopts a pneumatic valve to automatically enter the water, automatic liquid level control, and a water pump and pipes. complete the supply of cooling medium for the entire equipment;
-After supplying the distribution pipe, the cooling medium is sprayed from each nozzle to achieve the purpose of product cooling. Water-saving process pipeline design, the lower-level water tank supplies a cooling medium to the upper-level water tank. The water outlet of each section of the water tank adopts an externally convex suction tank with a filter device of 100 mesh.
Technical parameters:
| Rated Capacity |
18,000 CPH ( 330ml ) |
| Entrance Temperature |
4-6ºC |
| Exit Temperature |
25-30ºC |
| Sterilizing Temperature |
62-75ºC |
| Sterilizing Time |
10 minutes |
| Holding Time |
15 minutes |
| Total Process Time From Entrance to Exit |
45 minutes |
| Temperature Zone |
6 |
| Applicable Bottle ( Can ) Type |
H≤320mm |
| D≤110mm |
| Steam Pressure |
0.8 ± 0.1Mpa |
| Steam Consumption |
1500~2000kg/h |
| Water Pressure |
<2.5 bar |
| Water Consumption |
1500~2000kg/h, constant pressure |
| Air Pressure |
6 bar |
| Air Consumption |
0.3Nm3/h |
Main specifications:
| No |
Item |
Brand |
| 1 |
Water pump |
CNP |
| 2 |
Plate-type heat exchanger |
Baode |
| 3 |
Steam trap |
SpiraxSarco |
| 4 |
Diaphragm valve |
SpiraxSarco |
| 5 |
Pressure reducing valve |
SpiraxSarco |
| 6 |
Main motor |
SEW |
| 7 |
Chain belt |
Regina |
| 8 |
Touch screen |
Siemens |
| 9 |
PLC |
Siemens |
| 10 |
Low-voltage electrical components |
ABB |
Packaging & Shipping
Installation Instructions
We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
After Sales Service
7*24 Online Service
if you have any problem with our product, you can inform us by Email, we will reply to you at once when we get it and offer you a good solution to solve the problem.
Company Profile
China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.
Our Advantages
1. We have a professional bottle shape design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.
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